Packaging & Delivery
Automatic UV Painting production line
1.Application
Automatic UV painting production line also called as Automatic UV painting production line.Which support one-step automatic painting production including : Loading—Antistatic—Flaming—Flash off—-Base coat—flash off—–Top coat——Paint drying—-UV curing—-cooling—Unloading. It’s also widely used together with Vacuum metallazition treatment to provide high quality surface treatment for Mobilephone shell,Plastic toys,Car spare parts,Cosmetic cup cap, Motorbike spare parts,bycikle parts,computer keyboard, remote controller, Tablet computer pad shell,Clock frame,Wood panel. ets.
2.Advantage
1.Automatic spray painting system support a stable and balance painting treatment all the time.
2.Increaded capacity by one step prodcution. it helps customer save much labbor cost.
3.Econonic since saves much paint than traditional painting production,because there is sensor system.it’s start painting only scanned products.
4.It helps increase qualified goods percentage by full automatic drying oven and curing oven.
5 It’s more enviromental by useing water curtain type and dry type spraying booth.Wasted paint can be collected cleaned in back tank.
6.Easy to operate since we use PLC touch screen for General control.
3.Design and Manufactry specification
Item | Automatic UV painting line |
Model | F-line |
Work piece name | car spare parts |
Painting line length | 50m(Designed as per customer products requipments) |
workpiece Size(L*W) | Dia 50mm |
Power | 90KW,380V,3phase ( as per final design) |
Painting production process | 1,Loading,Antistatic dust free |
2,Base spray painting | |
3,Flash off | |
4,Top spray painting | |
5,Flash off | |
6,IR drying& UV Curing | |
7,Cooling8.Unloading | |
Chain conveyor system | 1,Chain conveyor with spindle jigs |
2,1.25chain transit unit | |
3,Steel alloy track | |
4,Frequency conterters&gear motor | |
5,chaing speed 0.2-3m/min | |
Pretreatment | 1,Dust free blower area 0.8m*0.9m |
2,Antistatic booth: | |
Stainless steel machine boby | |
filter net | |
magic eye control | |
centrifugal exhaust fan | |
KING GLORY SL-006B electrostatic | |
Water spray booth(base&top) | 1,Size:3.35*2.5*2.8m |
2,Stainless steel machine body | |
3,Stainless steel water tank | |
4,Explosion-proof lighting system | |
5,HEPA Filter | |
6,Exhaust fan,Air volume-1200 m³/hr | |
7,With explosion proof glass observation window | |
Self-rotation spray sytem | 1,Rotation length:800mmX2 |
2,Taiwan frequency converter | |
3,China sanyue motor | |
4,Magiceye sensor | |
5,DEVELBISS spray gun | |
IR dryingoven & UV curing oven | 1,Inside size:1.2*20*0.6m |
2,TEM:50-150 degrees | |
3, IR heater (1KW each one) & UV curing lamp. 3000W/piece | |
4,Mirror stainless steel inner wall | |
5,T50mm rock wood thermal insulation | |
6,China motor | |
7,OMRON Temperature card | |
Line control system | 1,PLC touching screen |
2,air switch&overload ensure | |
3,Taiwan power switch&indicator light | |
4,Taiwan pneumatic elements&Magnetism valve | |
5,Taiwan frequency speed converter | |
Air supply system | 1,Blowing Rate15000m³/hr |
2,Machine size:1.2*2.1*1.16m | |
3, T 50mm sandwich steel panel machine body | |
4,China motor | |
5,Taiwan frequency converter | |
6,Filtering units | |
Ventilation system | 1,Inlet fan(Direct drive motor):Adopt big inpeller turbo fan,7.5KW,380v,50HZ,CE |
2,Outlet fan(Direct drive motor):No | |
3,Painting and baking exchang system:Solenoid valve+pressure adjustment contol cylinder driven damper exchange | |
4,Fan Capacity:15000m³/hr | |
5,Air Flow Speed:0.23m/s in empty booth,0.25-0.35m/s in loaded booth | |
Warranty time | 1year |
4.Delivery
Normally we will make Cargo delivery within 30 working days beside there is some special material was not able to odered by normally time.For whole line dispatch we make FCL Sea shipping based on FOB Shenzhen or CIF.Customer should help to unloading when cargo arrived destination port.
5.Payment
1. The first deposit is 50%.
2. The second payment is 40%( Since the cargo was qualified inspected as per final design drawing.Before shipping)
3. The Final payment is 10%( Paid off within 7days since cardo was installated and qualified tested at customer workshop as per final system drawing and workpiece)
6. Installation
Enginners workers are avilable to make 20days installation and 5days testing production at customer’s factory based on final contract design drawings.Kindly note that for oversaes installation, customer helps provide Enginner workers Reture Air tickets, visa,foodand hotel live room at local country.
7.Maintenance Warranty:
One year warranty will be provided on the condition of normal operation of the machine. During the period of warranty, damaged parts could be exchanged at free if the damaged is owing to bad quality of the goods, Damaged parts is required to return us. If it was damaged by human being, parts will be exchanged or repaired at cost as quotation price. ( Enginner overasea transportation & visa fee not included)
We also offer 24 hours online support.if you get any problems please contact with by
1.Trademanager——fodmachine
2.Email displayed on our website.
3.Mobilephone—— +0086-13929213327
4.Skype: ———– ucan20100809
Full Automatic Painting Production photo show for reference.
Manual Loading
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Automatic Antistatic Pre-treatmen
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Base painting
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Flash off
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IR Paint drying oven
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Vacuum metallazition
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Top UV Painting
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UV curing
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Manual Loading
Paint supply & Mixing Room for reference.